Military Space News
TECH SPACE
MIT engineers develop a fully 3D-printed electrospray engine
illustration only
MIT engineers develop a fully 3D-printed electrospray engine
by Adam Zewe | MIT News
Boston MA (SPX) Feb 18, 2025

But 3D printing the electrospray engine components is only half the battle. The researchers also conducted chemical experiments to ensure the printing materials were compatible with the conductive liquid propellant. If not, the propellant might corrode the engine or cause it to crack, which is undesirable for hardware meant for long-term operation with little to no maintenance.

They also developed a method to clamp the separate parts together in a way that avoids misalignments which could hamper performance and ensures the device remains watertight.

In the end, their 3D-printed prototype was able to generate thrust more efficiently than larger, more expensive chemical rockets and outperformed existing droplet electrospray engines.

The researchers also investigated how adjusting the pressure of propellant and modulating the voltage applied to the engine affected the flow of droplets. Surprisingly, they achieved a wider range of thrust by modulating the voltage. This could eliminate the need for a complex network of pipes, valves, or pressure signals to regulate the flow of liquid, leading to a lighter, cheaper electrospray thruster that is also more efficient.

"We were able to show that a simpler thruster can achieve better results," Velasquez-Garcia says.

The researchers want to continue exploring the benefits of voltage modulation in future work. They also want to fabricate denser and larger arrays of emitter modules. In addition, they may explore the use of multiple electrodes to decouple the process of triggering of the electrohydrodynamic ejection of propellant from setting up the shape and speed of the emitted jet. In the long run, they also hope to demonstrate a CubeSat that utilizes a fully 3D-printed electrospray engine during its operation and deorbiting.

Research Report:High-Impulse, Modular, 3D-Printed CubeSat Electrospray Thrusters Throttleable via Pressure and Voltage Control

Related Links
Microsystems Technology Laboratories
Space Technology News - Applications and Research

Subscribe Free To Our Daily Newsletters
Tweet

RELATED CONTENT
The following news reports may link to other Space Media Network websites.
TECH SPACE
NASA 3D-Printed Antenna Takes Additive Manufacturing to New Heights
Greenbelt MD (SPX) Jan 23, 2025
In fall 2024, NASA developed and tested a 3D-printed antenna to demonstrate a low-cost capability to communicate science data to Earth. The antenna, tested in flight using an atmospheric weather balloon, could open the door for using 3D printing as a cost-effective development solution for the ever-increasing number of science and exploration missions. h3>Printing /h3> For this technology demonstration, engineers from NASA's Near Space Network designed and built a 3D-printed antenna, tested it w ... read more

TECH SPACE
Proliferating Space-Based Missile Tracking to Counter Emerging Threats

Canada willing to join US 'Iron Dome' missile shield: minister

Russia slams Trump plan for 'Star Wars' missile shield

Teledyne Brown Engineering Completes Successful Launch of Black Dagger Zombie Target Missile

TECH SPACE
Air alert across Ukraine, missiles incoming: authorities

Pregnant teenager among five Ukrainians killed by Russian missile

Russian missile kills four, wounds 20 in east Ukraine: governor

Iran unveils new ballistic missile in show of force

TECH SPACE
Elbit Systems Introduces Dominion-X Autonomous Management OS for Unmanned Platforms

Elsight's connectivity enables Phoenix Air Unmanned to conduct 320-Mile UAV pipeline patrol for Shell

MARSS deploys NiDAR-powered defense shield for GCC naval bases

Engineers enable a drone to determine its position in the dark and indoors

TECH SPACE
ESA advances HydRON project for next-generation space communications

Airbus awarded Oberon satellites contract by UK MOD

Satellogic and Telespazio Brasil to provide low-latency satellite imagery for the Brazilian Air Force

Mobix Labs Secures Defense Funding to Advance SATCOM SoC Innovation

TECH SPACE
Denmark and Norway to 'increase cooperation' on defence

Eight soldiers killed in Colombia road accident

Shipment of 'heavy' US bombs arrives in Israel: defence ministry

Britain unveils 'firepower' package for Ukraine amid uncertainty over future of war

TECH SPACE
Lado Okhotnikov: "I'm always drawn to doing what others wouldn't dare

UK PM pledges to spend 2.5 percent of GDP on defence by 2027

Germany's next leader grapples to boost defence spending

China says defence spending 'entirely necessary' after Putin backs mutual cuts

TECH SPACE
Rubio says NATO not 'in jeopardy' after Merz urges independence

U.S. sides with Russia in U.N. resolution votes on Ukraine war

Trump's Pentagon shakeup puts military in political spotlight

US army commander meets Cambodian leader to 'expand defence ties'

TECH SPACE
Subscribe Free To Our Daily Newsletters




The content herein, unless otherwise known to be public domain, are Copyright 1995-2024 - Space Media Network. All websites are published in Australia and are solely subject to Australian law and governed by Fair Use principals for news reporting and research purposes. AFP, UPI and IANS news wire stories are copyright Agence France-Presse, United Press International and Indo-Asia News Service. ESA news reports are copyright European Space Agency. All NASA sourced material is public domain. Additional copyrights may apply in whole or part to other bona fide parties. All articles labeled "by Staff Writers" include reports supplied to Space Media Network by industry news wires, PR agencies, corporate press officers and the like. Such articles are individually curated and edited by Space Media Network staff on the basis of the report's information value to our industry and professional readership. Advertising does not imply endorsement, agreement or approval of any opinions, statements or information provided by Space Media Network on any Web page published or hosted by Space Media Network. General Data Protection Regulation (GDPR) Statement Our advertisers use various cookies and the like to deliver the best ad banner available at one time. All network advertising suppliers have GDPR policies (Legitimate Interest) that conform with EU regulations for data collection. By using our websites you consent to cookie based advertising. If you do not agree with this then you must stop using the websites from May 25, 2018. Privacy Statement. Additional information can be found here at About Us.