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Scientists discover a better way to make plastics out of sulfur
by Staff Writers
Liverpool UK (SPX) Feb 08, 2019

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Scientists at the University of Liverpool have discovered a new process to make polymers out of sulfur which could provide a way of making plastic that is less harmful to the environment.

Sulfur is an abundant chemical element and can be found as a mineral deposit across the world. It is also a waste product from the refining of crude oil and gas in the petrochemicals industry, which generates huge stockpiles of sulfur outside refineries.

Whilst being identified as an interesting possible alternative to carbon in the manufacture of polymers, sulfur cannot form a stable polymer on its own but, as revealed in a process called 'inverse vulcanization' it must be reacted with organic crosslinker molecules to make it stable. This process can require high temperatures, long reaction times, and produce harmful by-products.

However, researchers from the University of Liverpool's Stephenson Institute of Renewable Energy, working in the field of materials chemistry have made a potentially game changing discovery.

In a study published in Nature Communications, they report the discovery of a new catalytic process for inverse vulcanization that reduces the required reaction times and temperatures, whilst preventing the production of harmful by-products. It also increases the reaction yields, improves the physical properties of the polymers, and allows a wider range of crosslinkers to be used.

Synthetic polymers are ubiquitous to human life and are among the most extensively manufactured materials on earth. However, with nearly 350 million tonnes of plastic produced annually, coupled with increasing environmental concerns and decreasing petrochemical recourses, there is an urgent need to develop new polymers that are more sustainable.

Dr Tom Hasell, Royal Society University Research Fellow at the University, whose group conducted the research, said: "Making polymers (plastics) out of sulfur is a potential game changer. To be able to produce useful plastic materials from sulfur, a by-product of petroleum, could reduce society's reliance on polymers made from petroleum itself. In addition, these sulfur polymers may be easier to recycle, which opens up exciting possibilities for reducing current use of plastics.

"There is also the scope for unique new polymers with unprecedented properties. The properties of sulfur are very different to carbon, and this has already opened up a world of possible applications for sulfur polymers including thermal imaging lenses, batteries, water purification and human health.

"We made the key discovery when we decided to look to the acceleration of traditional rubber vulcanisation for inspiration. This research now marks a significant step forward in the development of inverse vulcanized polymers. It makes inverse vulcanization more widely applicable, efficient, eco-friendly and productive than the previous routes, not only broadening the fundamental chemistry itself, but also opening the door for the industrialization and broad application of these fascinating new materials in many areas of chemical and material science."

Research Report: `Catalytic inverse vulcanisation'


Related Links
University of Liverpool
Bio Fuel Technology and Application News


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BIO FUEL
Millions of tons of plastic waste could be turned into clean fuels, other products
West Lafayette IN (SPX) Feb 07, 2019
The United Nations estimates that more than 8 million tons of plastics flow into the oceans each year. A new chemical conversion process could transform the world's polyolefin waste, a form of plastic, into useful products, such as clean fuels and other items. "Our strategy is to create a driving force for recycling by converting polyolefin waste into a wide range of valuable products, including polymers, naphtha (a mixture of hydrocarbons), or clean fuels," said Linda Wang, the Maxine Spencer Nic ... read more

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